先進(jìn)生產(chǎn)計(jì)劃及調(diào)度
先進(jìn)生產(chǎn)計(jì)劃及調(diào)度 (APS) 在半導(dǎo)體制造業(yè)中面臨的挑戰(zhàn)和機(jī)遇 張濤(英特爾，上海) / 鄭力(清華，北京) 12.2003
Agenda 提綱
Supply Chain 供應(yīng)鏈
Advanced Planning/Scheduling (APS) 先進(jìn)生產(chǎn)計(jì)劃及調(diào)度
Advanced Planning System Case Study 先進(jìn)生產(chǎn)計(jì)劃系統(tǒng)實(shí)例
Agenda 提綱
Supply Chain 供應(yīng)鏈
Advanced Planning/Scheduling (APS) 先進(jìn)生產(chǎn)計(jì)劃及調(diào)度
Advanced Planning System Case Study 先進(jìn)生產(chǎn)計(jì)劃系統(tǒng)實(shí)例
Supply Chain in Semiconductor Manufacturing 半導(dǎo)體制造企業(yè)的供應(yīng)鏈
SCM Trend in Semiconductor Manufacturing 半導(dǎo)體制造企業(yè)供應(yīng)鏈管理趨勢(shì)
Agenda 提綱
Supply Chain 供應(yīng)鏈
Advanced Planning/Scheduling (APS) 先進(jìn)生產(chǎn)計(jì)劃及調(diào)度
Advanced Planning System Case Study 先進(jìn)生產(chǎn)計(jì)劃系統(tǒng)實(shí)例

Semiconductor Industry: Challenges 產(chǎn)業(yè)現(xiàn)狀：挑戰(zhàn)
Production Management: Current Status 生產(chǎn)管理現(xiàn)狀
Solution (Resource: ITRS*) 解決方案（源自ITRS*）

Significant improvements in factory planning/scheduling are required. 必須通過先進(jìn)生產(chǎn)計(jì)劃和調(diào)度系統(tǒng)來提高半導(dǎo)體制造的生產(chǎn)率
Improvements in factory forecasting and flexible factory information/control systems that can change with business conditions must be developed and implemented. 必須改進(jìn)工廠的需求預(yù)測(cè)，建立柔性的工廠信息和管理軟件系統(tǒng)，使得工廠產(chǎn)能可以隨著市場(chǎng)環(huán)境的改變而改變
… scheduling and dispatching… must be developed to improve equipment OEE and extendibility. 必須探索和發(fā)展生產(chǎn)調(diào)度和分派技術(shù)，以改進(jìn)裝備的利用率，提高工廠的可擴(kuò)展性

Advantage of APS 先進(jìn)生產(chǎn)計(jì)劃及調(diào)度之優(yōu)勢(shì)
Unified Data Model (UDM) 統(tǒng)一數(shù)據(jù)模型
Fast Solve Speed 快速求解
Multiple Levels of Optimization 多層次優(yōu)化
Rapid Implementation 易于實(shí)施
High Reliability 高可靠性
Customer-Oriented Solution 面向用戶的解決方案
Strength of “What-if” Capability 強(qiáng)大假設(shè)分析能力
Agenda 提綱
Supply Chain 供應(yīng)鏈
Advanced Planning/Scheduling (APS) 先進(jìn)生產(chǎn)計(jì)劃及調(diào)度
Advanced Planning System Case Study 先進(jìn)生產(chǎn)計(jì)劃系統(tǒng)實(shí)例
APS Planning System “X” 先進(jìn)生產(chǎn)計(jì)劃系統(tǒng)“X”
Industry Benchmark 行業(yè)對(duì)比
Benefits of “X” System Application “X”系統(tǒng)的優(yōu)勢(shì)
Summary 總結(jié)
Q & A

Backup 附件


先進(jìn)生產(chǎn)計(jì)劃系統(tǒng)介紹
智域計(jì)劃®的優(yōu)勢(shì)
* 資料源自PricewaterhouseCoopers；參加對(duì)比的公司包括：Intel, Texas Instruments, Motorola, NEC, Fujitsu, National Semiconductor, Conexant, and Fairchild Semiconductor

智域計(jì)劃®的優(yōu)勢(shì)包括：
更快：生產(chǎn)計(jì)劃周期；客戶響應(yīng)速度
更好：提高設(shè)備利用率；減少庫存量；消除人為錯(cuò)誤；增強(qiáng)計(jì)劃靈活性
更便宜：節(jié)約大量用于制定生產(chǎn)計(jì)劃的人力成本

APS Inputs
Demand
Sales Forecasts & Orders
Bill of Materials (BOM)
Routings
Production Routings
Products
Raw Material, WIP, Finished Goods
Inventory Levels
Resource Availability
Available Labor Workpatterns
Production Capacities, Set-up Rqmts, etc.
Business Rules
APS Output
Production Plan
Feasible Plan Based on Constraints and Due Dates
Inventory Plan
Projected Inventory Levels Throughout Planning Horizon
Detailed Schedule
Detailed Schedule for Workcenters, MES, etc.
Visibility
Lots, Machines, Scheduling Conflicts
Rapid ‘What if’ Planning Capability

先進(jìn)生產(chǎn)計(jì)劃及調(diào)度